Sintered mesh filter elements have an excellent strength. No inner or outer support is required for sintered wire mesh processed filters and screen packs. Forms of sintered mesh filter elements include filter basket, filter cylinder, disc and screen packs. Sintered mesh sheet applied can be five or six layer woven wire mesh with perfortated metal plate layers.
General Introduction
The sintered mesh or laminated sheet can be processed into filter elements of various forms: filter basket, cartridge, cylinders, pack screen, mesh discs or pharmaceutical filter plate / sheet.
Sintered Mesh Filter Elements Enjoy Following Features:
1. Stable high filtering precision: large extension of filtering precision(1-100 μm), the hole is not out of shape easily.
2. High strength, good rigidity: the fourth and fifth layers are the supporting layers, the six layer is the reinforcing layer, so it has high pressure resistance, mechanical strength, easy installation and easy to use.
3. High temperature resistance and corrosion resistance: maximum 480°C.
4. convenient to wash and backwash: It can be used with longer service span.
Pack screen filters of Multi Layer Sintered Mesh:
Six-layer sintered mesh filter cylinder is widely used in three-in-one pharmaceutical filter plate for filtering, washing and drying.
Design can be a combination of multi-layer sintered mesh plus one layer of woven wire mesh. Wall thickness varies.
5 layer sintered woven wire mesh consists of multi-layers of woven wire mesh laminated together by use of ' sintering '.
Sintered wire mesh filter elements are simple for processing, easy cleaning and long lifespans. Common applied materials are stainless steel types 304L and 316L.
Exotic metals or alloys are possible.
Filtration ranges from approx. 1 to 60 microns.
Standard Sintered Mesh 5 Layer Composition:
1-layer: Protection Layer
2-layer: Control Layer
3-layer: Dispersion Layer
4-layer: Support Layer
5-layer: Support Layer
Mesh layer composition: 100 + 165 × 1400 + 100 + 12 × 64 + 64 × 12
This sintered mesh filter element is made with Perforated Composite Sintered Mesh of sintering standard SUS304 perforated plate and several layers of square woven wire mesh (or Dutch Woven Wire Mesh) as a whole. Depending on different use conditions and purpose, a variety of combined styles of different layers and meshes are provided for options.
Structure and benefits:
Strong and rigid perforated metal works as support layer while the woven wire mesh layers work as the filter layer. The perforated metal (stainless steel) support layer and woven wire mesh composite sintered sheets have excellent reverse cleaning effect and less pressure drop loss. Now it is widely used in the industries, such as: water treatment, beverage, food, metallurgy, chemical and pharmacy. With support layer already in the sintered sheet, it can be processed directly into filter elements for various uses.
Filter Elements Specification:
1, Perforated plate is SUS 304, woven wire meshes layer are SUS316 or SUS 316L (AISI316L). Special Alloys
like Hastelloy, Monel , Inconel are acceptable base on customer's requirement
2, it can be made specific shaped products according to different requirements
Filter Model | Filter Rating(u) | Structure | Thickness(mm) | Weight(kg/m2) | Porosity(%) |
SPW 4-2.0T | 2-200 | 30+Filter layer+30+Φ4x5Px1.0T | 2.0 | 6.7 | 57 |
SPW 4-2.5T | 2-200 | 30+Filter layer+30+Φ5x7Px1.5T | 2.5 | 9.8 | 50 |
SPW 5-3.0T | 2-200 | 60+Filter layer+60++20+Φ6x8Px2.0T | 3.0 | 11.8 | 50 |
SPW 5-3.5T | 2-200 | 20+Filter layer+20+10+Φ8x10Px2.0T | 3.5 | 12.6 | 54 |
SPW 5-4.0T | 2-200 | 20+Filter layer+20+10+Φ8x10Px2.5T | 4.0 | 14.2 | 55 |
SPW 5-4.3T | 5-200 | 20+Filter layer+20+10+Φ10x13Px3.0T | 4.3 | 16.9 | 50 |
SPW 5-5.3T | 5-200 | 20+Filter layer+20+10+Φ10x13Px4.0T | 5.3 | 20.6 | 51 |
Note:
1. The filtration layer is decided by the customer as long as the filter precision is within our specified ranges.
2. We can also make the mesh with other special structures as requested by the customer.
3. The porosity takes that of 20 mesh as criteria.